What is the metal removal rate when a 2 in-diameter hole 3.5 in deep is drilled in 1020 steel at cutting speed of 120 fpm with a feed of 0.02 ipr? What is the cutting time?

Answers

Answer 1

Answer:

a) the metal removal rate is 14.4 in³/min

b) the cutting time is 0.98 min

Explanation:

Given the data from the question

first we find the rpm for the spindle of the drilling tool, using the equation

Ns = 12V/πD

V is the cutting speed(120 fpm) and D is the diameter of the hole( 2 in)

so we substitute

Ns = 12 × 120 / π2

Ns = 1440 / 6.2831

Ns = 229.18 rmp

Now we find the metal removal rate using the equation

MRR = (πD²/4) Fr × Ns

Fr is the feed rate( 0.02 ipr ),

so we substitute

MRR = ((π × 2²)/4) × 0.02 × 229.18

MRR = 14.3998 ≈ 14.4 in³/min

Therefore the metal removal rate is 14.4 in³/min

Next we find the allowance for approach of the tip of the drill

A = D/2

A = 2/2

= 1 in

now find the time required to drill the hole

Tm = (L + A) / (Fr × Ns)

Lis the the depth of the hole( 3.5 in)

so we substitute our values

Tm = (3.5 + 1) / (0.02 × 229.18  )

Tm = 4.5 / 4.5836

Tm = 0.98 min

Therefore the cutting time is 0.98 min


Related Questions

You are playing guitar on a stool that is 22" tall. How tall is the stool if it is expressed as a combination of feet and inches?

Answers

Answer:

1 foot 10 inches

Explanation:

1 foot = 12 inches + 10 inches = 22 inches

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A spherical Gaussian surface of radius R is situated in space along with both conducting and insulating charged objects. The net electric flux through the Gaussian surface is:______

Answers

Answer:

Ф = [tex]\frac{Q}{e_{0} } [ \frac{\frac{4\pi }{3 }(R)^3 }{\frac{4}{3}\pi (R)^3 } ][/tex]

Explanation:

Radius of Gaussian surface = R

Charge in the Sphere ( Gaussian surface ) = Q

lets take the radius of the sphere to be equal to radius of the Gaussian surface i.e. R

To determine the net electric flux through the Gaussian surface

we have to apply Gauci law

Ф = 4[tex]\pi r^2 E[/tex]

Ф = [tex]\frac{Q_{enc} |}{e_{0} }[/tex]

    = [tex]\frac{Q}{e_{0} } [ \frac{\frac{4\pi }{3 }(R)^3 }{\frac{4}{3}\pi (R)^3 } ][/tex]

What test should be performed on abrasive wheels

Answers

Answer:

before wheel is put on it should be looked at for damage and a sound or ring test should be done to check for cracks, to test the wheel it should be tapped with a non metallic instrument (I looked it up)

The  test that should be performed on abrasive wheels is the ring test.

What is the purpose of the ring test on the  abrasive wheels?

The ring test can be regarded as one of the mechanical test that is used to know whether the wheel is cracked or damaged.

To carry out this test , the wheel will be arranged to be in the 45 degrees each side and it is then aligned to be at a specific diameter, this can be done by the expert in this field to know the state of that wheel.

Learn more about  ring test  on:

https://brainly.com/question/4621112

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the pressure rise, across a pump can be expressed as where D is the impeller diameter, p, is the fluid density, w is the rotational speed, adn q is the flowrate. determine a suitable set of dimensionless parameters

Answers

Answer:

hello your question is incomplete below is the complete question

The pressure rise Δp across a pump can be expressed as Δp = f(D, p, w, Q) where D is the impeller diameter, p is the fluid density, w is the rotational speed, and Q is the flowrate. determine a suitable set of dimensionless parameters

answer : Δp / D^2pw^2 = Ф (Q / D^3w )

Explanation:

k ( number of variables ) = 5

r ( number of reference dimensions ) = 3

applying the pi theorem

hence the number of pi terms = k - r = 5 - 3 = 2

To provide some perspective on the dimensions of atomic defects, consider a metal specimen that has a dislocation density of 105 mm^-2 . Suppose that all the dislocations in 1000 mm^3 (1 cm^3) were somehow removed and linked end to end.

Required:
a. How far (in miles) would this chain extend?
b. Now suppose that the density is increased to 1010 mm^-2 by cold working. What would be the chain length of dislocations in 1000 mm^3 of material?

Answers

Answer:

[tex]62.14\ \text{miles}[/tex]

[tex]6213727.37\ \text{miles}[/tex]

Explanation:

The distance of the chain would be the product of the dislocation density and the volume of the metal.

Dislocation density = [tex]10^5\ \text{mm}^{-2}[/tex]

Volume of the metal = [tex]1000\ \text{mm}^3[/tex]

[tex]10^5\times 1000=10^8\ \text{mm}\\ =10^5\ \text{m}[/tex]

[tex]1\ \text{mile}=1609.34\ \text{m}[/tex]

[tex]\dfrac{10^5}{1609.34}=62.14\ \text{miles}[/tex]

The chain would extend [tex]62.14\ \text{miles}[/tex]

Dislocation density = [tex]10^{10}\ \text{mm}^{-2}[/tex]

Volume of the metal = [tex]1000\ \text{mm}^3[/tex]

[tex]10^{10}\times 1000=10^{13}\ \text{mm}\\ =10^{10}\ \text{m}[/tex]

[tex]\dfrac{10^{10}}{1609.34}=6213727.37\ \text{miles}[/tex]

The chain would extend [tex]6213727.37\ \text{miles}[/tex]

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